Auto Assembler (AIB-300)


print하기

description

AIB-300 is a fully automated solution for the most optimized production of rapid test kit device. Engineered for repeatability and product quality, the entire assembly process is self-run with two inspection stations that sort out any substandard qualities within the process to ensure absolute quality control.

The system consists of several sub-systems of robotic modules and work stations of which are; device feeder, cut & place and pick & place modules, transport system, and presser.

These integrated system of modules work continuously in unison together from the first work phase of feeding top and bottom devices (Cassettes) and feeding of finished cards where each of the test components go through a chain of assembly processes up to the final finished product.

This highly sophisticated system enables its users to become the leaders in rapid test industry.

  • features
  • options

Key Benefits

  • COST-EFFECTIVE:
    Fully-automated operation allows for virtually no operator involvement.
  • HIGH THROUGHPUT:
    Non-stop operation for the ultimate in production output and efficiency.
  • AUTOMATED QC SYSTEM:
    Automatic rejection of defects controlled by dual vision inspection.
  • CONTAMINATION-FREE:
    Nearly hands-free process enables prevention of contamination.

Standard Features

  • Touch screen panel for easy setup and operation.
  • QC Inspection for automatic discarding of defective material.
  • Quick & easy blade removal for easy cleaning and maintenance.
  • Alarm messages to pinpoint error/jam location for efficient correction.

SPECIFICATIONS

- Required Manpower
: 1 person (1 person can handle 2 machines at the same time)
- Device Feeding Method
: Auto-feeding by Bowl Feeder (Feeding Capacity : 50~60 pcs/minute)
- Device Type
: Rectangular shaped device for rapid test
- Capacity
: Approximately 1,800 ~ 2,400 devices/hour(Actual number depends on devices' length and shape, strip size, and etc.)

- Control Panel
: PLC (Touch Screen)
- Card Magazine
: Max. 120 cards can be stacked into magazine
- Blade Type
: Guillotine type (Coated blades for improved “strip clinging” issue and lifespan)
- Device Presser
: Dual press system: press cylinders & roller press

- Inspection Stations

  * 1st Inspection (Vision Cam.)
: Detection of card mis-orientation (Alerts operator of incorrectly fed card). Detection & Discarding of NG mark (Bad part) on card.



  * 2nd Inspectn (Vision Cam.)
: Detection & Discarding of following issues: -Empty device (no strip inside device) and *wrong-directionally inserted strip.
-Incorrect strip width & alignment
-*Membrane damage and foreign substance
  (*Subject to customer’s device/strip samples evaluation for final confirmation)

- Dimensions
: (Approx.) 320(L) x 162(W) x 150(H) cm (*including Feeder)
- Power
: 220VAC, 1P, 50/60Hz
- Current
: 3.5KVA, 15A
- Main driver
: Servo Motor
- Air Requirement
: 5~7kgf/㎠ (Regulated air supply)

NOTICE: Due to constant engineering improvements, some information including photos and product specifications may not be of current. Thus all information herein is subject to change without prior notice.


Product Line