Auto Assembler (AIB-300)

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description

AIB-300 is a fully automated solution for the most optimized production of rapid test kit device. Engineered for the ultimate in production throughput, the entire assembly process from start to finish is carried out in an automatic non-stop action.

The system consists of several sub-systems of robotic modules and work stations of which are; Bowl Feeder, Strip Cut & Place, Conveyor, and Pressers. These integral sub-systems work continuously in feeding devices (top/bottom), cutting card into strip, placing the strip inside bottom device, placing top device onto the bottom piece, pressing them together, and finally discharging the finished device to complete the assembly process.

This highly efficient workhorse is also equipped with a sophisticated vision inspection system which make sure that only the “good” test device pass through the assembly process while the “bad or NG” (substandard grade) are automatically discarded.

This smart and cutting-edge system ensures maximum production output and product quality enabling its users to become a leader in rapid test industry


*The AIB-300 is a fully-customized system in which each unit is made specifically and in accordance to each of customer’s material and requirements. Thus the actual final design of equipment may vary and is subject to change.
  • features
  • options

Key Benefits

  • COST-EFFECTIVE:
    Fully-automated operation allows for virtually no operator involvement.
  • HIGH THROUGHPUT:
    Non-stop operation for the ultimate in production output and efficiency.
  • AUTOMATED QC SYSTEM:
    Automatic rejection of defects controlled by dual vision inspection.
  • CONTAMINATION-FREE:
    Nearly hands-free process enables prevention of contamination.

Standard Features

  • Touch screen panel for easy setup and operation.
  • Quick & easy blade removal for easy cleaning and maintenance.
  • Alarm messages to pinpoint error/jam location for efficient correction.
  • Servo-Driven infeed

SPECIFICATIONS

- Required Manpower
: 0.5 person (1 person can handle 2 machines at the same time)
- Device Feeding Method
: Auto-feeding by Bowl Feeder (Feeding Capacity : 40~50 pcs/minute)
- Device Type
: Rectangular shaped device for rapid test
- Capacity
: Approximately 1,800 ~ 2,400 devices/hour(Actual number depends on devices' length and shape, strip size, and etc.)

- Control Panel
: PLC (Touch Screen)
- Card Magazine
: Max. 100 cards can be stacked into magazine
- Blade Type
: Guillotine type (Hardened steel with titanium & non-stick coating)
- Device Presser
: Dual press system: press cylinders & roller press
- Inspection Stations

  * 1st Inspection (Vision Cam.)
: Detection of card mis-orientation (Alerts operator of incorrectly fed card). Detection & Discarding of NG mark (Bad part) on card.



  * 2nd Inspectn (Vision Cam.)
: Detection & Discarding of following issues: -Empty device (no strip inside device) and *wrong-directionally inserted strip.
-Incorrect strip width & alignment
-*Membrane damage and foreign substance
  (*Subject to customer’s device/strip samples evaluation for final confirmation)

- Dimensions
: (Approx.) 320(L) x 162(W) x 150(H) cm (*including Feeder)
- Power
: Single Phase AC 110 or 220V/50 or 60Hz
- Main driver
: Servo Motor
- Air Requirement
: 5~7kgf/㎠ (Regulated air supply)

NOTICE: Due to constant engineering improvements, some information including photos and product specifications may not be of current. Thus all information herein is subject to change without prior notice.


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