Reel to Card Laminator (LAI-Series)

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description

The Reel to Card Laminator, LAI series is a line of fully-automated systems for automatically laminating single to multiple materials (membrane, conjugate / sample / absorbent pads, and cover tape in roll form) onto the automatically fed plastic backing in roll form.

The alignment fixtures accurately guide and position each material one by one for precise lamination. Then the plastic backing with all laminated materials is cut into preset card length to produce finished master card where they are stacked into a tray to finalize the process

The entire process from start to finish is carried out in a non-stop continuous mode for the ultimate production efficiency. By requiring virtually no assembly workers and their mis-handling of materials, the system not only ensures optimal quality control, but also maximizes throughput while minimizing material waste saving time and money.

Variety of standard and customized systems are available that laminate from single to multiple materials to suit various and specific production needs.

*The top safety enclosure shown in the image is an optional item.

  • features
  • options

Cost-effective

  • Benefits of R2C automatic and hands-free process: - Ultimate in throughput - Minimal required labor - Minimal material loss - Contamination-free

User-friendly

  • Touch screen panel allows for easy set-up and operation.
  • Simple & easy adjustment settings of cutting points between each card.
  • Quick & easy removal of blades allows for easy cleaning and maintenance.

Performance

  • Exceptional lamination accuracy (tolerance±0.2mm) ensures quality.
  • Built-in tension controller and laminating pressure controller.
  • Built-in micrometers for precise fine-tuning of lamination position.
  • Specially coated blades for improved lifespan.

Flexible

  • Engineered to handle various backing card size and materials.
  • Consult for details
MODELVODASSAY TYPEMATERIAL APPLICATIONCAPACITY
(Cards/Hour)
    MORE INFO
  • LAI-600IMMUNO1-material   (Membrane)800~1200more info

    PRODUCT SPECIFICATIONS

    - Feeding Method
    : Automatic (Roll type)
    - Capacity
    : 800 ~ 1200 cards/hour (Based on card cut length of 300mm)
    - Lamination Tolerance
    : Less than 0.2 mm (Material irregularity not included)
    - Dimension
    : (Approx.) 1200(L) × 550(W) × 640(H) mm
    - Weight
    : N/A (Available upon request)
    - Power
    : 110 or 220VAC, 1P, 50/60Hz
    - Current
    : 0.5KVA, 5A

    MATERIAL SPECIFICATIONS

    - Backing Card Roll Width
    : 50~100 mm (As per customer’s requirement)
    - Backing Card Roll OD
    : Max. 360 mm
    - Membrane Type
    : Backed or Unbacked Nitrocellose (As per customer’s requirement)
    - Membrane Width
    : Adjustable (Up to +6mm range)
    - Membrane Roll OD
    : Max. 200 mm
  • LAI-700IMMUNO2-material   (Membrane & Absorbent or Sample pad)800~1200more info

    PRODUCT SPECIFICATIONS

    - Feeding Method
    : Automatic (Roll type)
    - Capacity
    : 800 ~ 1200 cards/hour (Based on card cut length of 300mm)
    - Lamination Tolerance
    : Less than 0.2 mm (Material irregularity not included)
    - Dimension
    : (Approx.) 1700(L) × 550(W) × 1093(H) mm
    - Weight
    : N/A (Available upon request)
    - Power
    : 110 or 220VAC, 1P, 50/60Hz
    - Current
    : 0.5KVA, 5A

    MATERIAL SPECIFICATIONS

    - Backing Card Roll Width
    : 50~100 mm (As per customer’s requirement)
    - Backing Card Roll OD
    : Max. 400 mm
    - Membrane Type
    : Backed or Unbacked Nitrocellose (As per customer’s requirement)
    - Membrane Width
    : Adjustable (Up to +6mm range)
    - Membrane Roll OD
    : Max. 200 mm
    - Absorbent or Sample Pad Width
    : Adjustable (Up to +6mm range)
    - Absorbent or Sample Pad Roll OD
    : Max. 500 mm
  • LAI-804IMMUNO4-material   (Membrane & Absorbent, Conjugate, Sample pad)800~1200more info

    PRODUCT SPECIFICATIONS

    - Feeding Method
    : Automatic (Roll type)
    - Capacity
    : 800 ~ 1200 cards/hour (Based on card cut length of 300mm)
    - Lamination Tolerance
    : Less than 0.2 mm (Material irregularity not included)
    - Dimensions
    : About 2400(L) × 700(W) × 1600(H) mm
    - Weight
    : 320 kg
    - Power
    : 110 or 220VAC, 1P, 50/60Hz
    - Current
    : 0.6KVA, 6A

    *The top safety enclosure shown in the image is an optional item.

    MATERIAL SPECIFICATIONS

    *Customer’s requirement dependent
    - Backing Card Roll Width
    : 50~100 mm
    - Backing Card Roll OD
    : Max. 400 mm
    - Membrane Width
    : Min. 5 mm
    - Membrane Roll OD
    : Max. 200 mm
    - Absorbent Pad Width
    : 15~36 mm
    - Absorbent Pad Roll OD
    : Max. 500 mm
    - Conjugate Pad Width
    : Max. 25 mm
    - Conjugate Pad Roll OD
    : Max. 300 mm
    - Sample Pad Width
    : Max. 15~36 mm
    - Sample Pad Roll OD
    : Max. 500 mm






Custom Solutions

Zeta provides a range of custom solutions for different applications.
Below shows one example in which LAMINATION (membrane) and DISPENSING operation has been combined to make a 2-in-1 system.

Dispensers for special applications such as below or for others, please contact us for more details.



LDAI-601:   LAMINATOR & DISPENSER SYSTEM








NOTICE: Due to constant engineering improvements, some information including photos and product specifications may not be of current. Thus all information herein is subject to change without prior notice.


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